Pratham Technologies Pvt. Ltd

Innovative highlights of the exhibit：

Full Outsert Setup with Super tray Packer, This setup is combined with Super Tray Packer, tray packing system is pick and place automation for outsert tray packing with tray loading, tray feeding and tray indexing mechanism.

Product introduction:

This Set up consists of various machines, each machine is quite high quality machine. 1 ) RPF53 or RPF 73 a) Primary feeding unit 2) Right angle folding station. a) Performs precise right-angle folding operations to prepare products for subsequent processing stages. 3) 2 Knife machines. a) Used for accurate Thick folding operations. b) Ensures consistent product dimensions and quality. 4) 2 pressing machines. a) Responsible for pressing the thick folded job 5) Super Tray Packer. a) Automated packing unit for final product packaging. b) Provides efficient stacking and tray packing for dispatch.

Innovative highlights of the exhibit：

High-precision folding for complex outsert applications. Accurate glue application and fold alignment. Reliable pressing for compact and stable outserts. Automated stacking. Optimized space utilization.

Product introduction:

Outsert Production line Set up This high-quality outsert production line is designed to precisely fold, apply glue, stack with exceptional accuracy and efficiency. Equipment Configuration 1) Round Pile Feeder 53 / Round Pile Feeder 72 with first folding unit a) High-precision feeding system for printed sheets. b) High-precision folding of the papers 2) Right-Angle Folding Station a) Performs second folds for the outsert 3) Turn Table a) Improves space utilization by enabling a more compact machine layout, reducing the overall footprint of the production line while maintaining efficient workflow and accessibility. b) Enhances operational flexibility by allowing the production line to be configured according to available floor space and production requirements 4) Three-Knives Section a) 2 knives are used for thick folds of the machines b) 3rd knife is used for folding gluing of the outserts 5) Outsert stacker a) Used to automatically stack finished outserts in-line at the end of the production process.

Innovative highlights of the exhibit：

High-precision folding for complex outsert applications. Accurate glue application and fold alignment. Reliable pressing for compact and stable outserts. Automated stacking

Product introduction:

Outsert Production line Set up This high-quality outsert production line is designed to precisely fold, apply glue, stack with exceptional accuracy and efficiency. Equipment Configuration 1) Pile Feeder 53 a) High-precision feeding system for printed sheets. b) High-precision folding of the papers 2) 2) Right-Angle Folding Station a) Performs second folds for the outsert 3) Two-Knives Section a) 1 knife is used for thick folds of the outsert b) 2nd knife is used for folding gluing of the outserts 4) Outsert Stacker a) Used to automatically stack finished outserts in-line at the end of the production process.

Innovative highlights of the exhibit：

1) Side lay registration for accuracy 2) Plain stacker available, servo plain stacker available 3) FDC Divertor: Non-stop operation with camera-based inspection system 4) Removable creasing shaft for unmatched flexibility

Product introduction:

Product overview Introducing our compact Superfold Insert Folding Machine with a width of 350 mm. Choose from 6, 8 and 12 plates in the first fold station and 4, 6 and 8 plates in the right-angle station. Designed for maximum efficiency, faster production, and ease of setup, this machine can handle even the smallest of folds, with a height capability of up to 18 mm. Technical specification. Parameter Specification 1) Folding Plates :- 6 folding plates + 5 deflectors 2) Max. Format :- 350 × 170 mm 3) Min. Format:- 125 (W) × 150 (L) mm 4) Min. Folding :- 18 mm 5) Roller Speed:- 135 m/min 6) Paper thickness :- 40 to 130 gsm 7) Paper Type:- Bible, Coated and Non-Coated 8) Power :- 3 Phase, 230/415 VAC, 50/60 Hz

Innovative highlights of the exhibit：

Specifically designed for thick folding applications in outsert production. Capable of handling thicker folded products while maintaining high folding accuracy and consistency. Equipped with a tracking and jam detection system to ensure smooth operation, minimize downtime, and prevent product damage

Product introduction:

Technical Specification 1)Max. Size:- 150 × 75 mm (W × H) 2) Min. Size:- 25 × 25 mm (For 1 Knife) 3) Min. Folding :- 25 mm (For 1 Knife) (Depends on folding format and paper quality) 4) Thickness:- 2 to 16 mm 5) Speed:- 90 m/min 6) Voltage:- 220 VAC, 50/60 Hz 7) Dimensions (L × W × H) :- 1100 × 850 × 1200 mm 8) Weight :- 250 kg 9) Pneumatic Pressure:- 4 to 6 Bar 10) Additional Features:- Belt Parking Additional Features Centralized Greasing Additional Features Knife Deflector Note Height can be customized to integrate with any parent machine.

Innovative highlights of the exhibit：

Gear drive Mechanism to handle job with speed and accuracy Constant Mesh gear system from thin to thick fold, no need to change folding rollers for thick fold job Can handle thick folds due to advance design See through cover allow to use proper setting for better efficient and performance

Product introduction:

Performs the second folds required to achieve the compact outsert format. Technical Specification 1) Available Optional Folds:- 2, 4 2) Machine Type :- Sliding Right-Angle Folding Machine 3) Max. Size :- 150 × 530 mm (W × L) 4) Min. Size:- 25 × 100 mm (W × L) 5) Min. Folding :- 25 mm (Depends on the folding format and paper quality) 6) Speed:- 90 m/min 7) Voltage :- 220 VAC, 50/60 Hz 8) Thickness :- 4 mm 9) Dimensions :- 3 ft × 5 ft 10) Weight :- 260 kg 11) Roller Diameter :- 25 mm (for 2 folds), 30 mm (for 4 folds) 12) Jam Detection:- Ultra-sensitive jam detection Note :- Height can be customized to integrate with any parent machine

Innovative highlights of the exhibit：

Pressing unit height can be customized to integrate with any parent machine

Product introduction:

Technical Specification. 1) Working Width :- 25 to 150 mm 2) Thickness:- 2 to 16 mm 3)Speed :- 60 m/min (Depends on the folding format and paper quality) 4) Voltage :- 220 VAC, 50/60 Hz 5) Dimensions (L × W × H) :- 700 × 600 × 1200 mm 6) Weight :- 200 kg Note :- Height can be customized to integrate with any parent machine

Innovative highlights of the exhibit：

CE certified machine

Product introduction:

Product specification. 1) Max. Size :- 170 × 80 mm (W × H) 2) Min. Size (Rectangle) :- 30 × 25 mm (W × H) 3) Min. Size (Round) :- 38 × 25 mm (W × H) 4) Thickness (Rectangle):- 2 to 16 mm 5) Thickness (Round) :- 2 to 8 mm 6) Speed :- 30 m/min (Depends on the folding format and paper quality) 7) CE Marking:- Available 8) Voltage:- 220 VAC, 50/60 Hz 9) Dimensions (L × W × H):- 1300 × 850 × 1800 mm 10)Weight :- 250 kg 11) Pneumatic Pressure :- 4 to 6 Bar

Innovative highlights of the exhibit：

Double tapping job is done

Product introduction:

Product specifications 1) Max. Size :- 170 × 80 mm (W × H) 2) Min. Size (Rectangle) :- 30 × 25 mm (W × H) 3) Min. Size (Round) :- 38 × 25 mm (W × H) 4) Thickness (Rectangle) :- 2 to 16 mm 5) Thickness (Round) :- 2 to 8 mm 6) Speed :- 30 m/min (Depends on the folding format and paper quality) 7) CE Marking :- Available 8) Voltage :- 220 VAC, 50/60 Hz 9) Dimensions (L × W × H) :- 1300 × 850 × 1800 mm 10) Weight :- 250 kg 11) Pneumatic Pressure :- 4 to 6 Bar

Innovative highlights of the exhibit：

The tray packing system is a pick and place automation for outsert tray packing with tray loading tray feeding and tray indexing mechaninsms

Product introduction:

Machine STP – Super Tray Packer System Type Pick-and-place automation for outsert tray packing Functions Tray Loading, Tray Feeding, and Tray Indexing 1) Product (Leaflet) Size Range - Minimum :- 32 × 32 × 2.5 mm 2) Product (Leaflet) Size Range - Maximum :-150 × 80 × 16 mm 3) Tray Width Range :- 32 mm – 150 mm 4) Tray Height Range :- 32 mm – 70 mm 5) Tray Length Range :- 300 mm – 800 mm 6) Production Rate Speed :- Up to 10,000 samples per hour